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Metal detector for plates and webs

METAL SHARK® COMBI TU

  • Detects metal contaminants in plates and webs
  • Precise metal detection with multi-segment sensor saves valuable material
  • Highest sensitivity through 4-quadrant technology
  • Intuitive control and easy setup with autocalibration and Teach Assistant
  • Maintenance-free through automatic balance and calibration control

Features

  • Maximum inspection performance with highest reliability in the entire detection area due to 4-quadrant technology
  • Simple setup with TeachAssistant
  • Memory spaces for up to 250 products
  • Easy to use with intuitive and multilingual menus
  • 4-level password system, automatic log out after time lapse
  • Detects the position of the metal contamination in the fabric
  • Sensitivity: Detects iron from 0.6 mm and stainless steel from 0.7 mm
  • Documentation of all events and metal messages
  • Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
  • Cyclical function monitoring with Performance Validation System (PVS)
METAL SHARK COMBI TU im Einsatz

Function

The METAL SHARK® COMBI TU is a multi-segment sensor typically used over fabric, non-woven or paper webs as well as plates of different materials. It detects the smallest metal particles from 0.6 mm and localizes their position in defined segments of the product.

The METAL SHARK® COMBI TU is suitable for widths up to

5 m/16.6 ft and more available. It can be easily operated in humid environments with ambient temperatures from -10˚C to +40˚C and product temperatures up to 65°C.

Specifications

Electronics
Digital signal processor, digital frequency generation, digital balance control, automatic calibration, digital noise filters, integrated flexible control functions
Input Signals
2 analogue 0…10 VDC (option: 4-20 mA)
8 freely configurable 24 V DC signals, e.g. for encoders, product recognition, buttons
Output Signals
2 potential-free changeover contacts: “Error” and “Metal”
8 freely configurable 24 V DC signals, e.g. solenoid valve, optical/acoustic alarm
Inspection Method
High-frequency magnetic field, multi-channel operation, balanced receiver coils
Metal detection
Iron, non-ferrous (e.g. aluminium, lead etc.) and stainless steel
Product compensation
250 memory spaces, automatic product compensation, with TeachAssistant
Protection type
IP 65, optional IP66 or IP67
Ambience
standard: -10° C up to +40° C, rel. humidity 30% to 80% (non-condensing)
option: down to -40° C or up to +55° C
Product temperature
standard: -30° C up to +40° C
optional: -40° C or up to +60° C
Power Supply
1 phase 110-240 VAC, 50/60 Hz, 20 W typ. (60 W max.)
Interface
RS232, LAN (optional, for SHARKNET), USB (optional)
Maintenance
Maintenance-free, sensors calibrate themselves
Diagnosis
integrated diagnostic software, automatic self-test
Inspection widths
1,000 mm to 5,000 mm (standard), up to 7,000 mm (optional)
Aperture height
28 mm net
The maximum panel thickness of the product depends on the thickness of the product and the deflection, the sum of which must not exceed the net passage height. Example: Net passage height 28 mm – panel thickness 8 mm = max. 20 mm panel deflection
Sensitivities
FE 0.6 mm, Al 0.8 mm, SS 0.7 mm
(The sensitivities are highly dependent on the environment in which a metal detector is installed. The sensitivities mentioned here should therefore only be considered as guide values).
Multi-Segment-Detektor METAL SHARK COMBI TU

Accessories & Extras

The METAL SHARK® COMBI TU can be perfectly adapted to your production by various special designs and accessories. Various temperature requirements are taken into account as well as complicated product requirements for metal detection.

SHARKNET®
The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity.
AutoSens
Signal transfer of belt speed and mat height from the system control for automatic adjustment of the detector sensitivity.
Temperature extension cold
Temperature range extended to -40°C, cold-elastic grouting material, insulation, switch cabinet heating and other measures.
Temperature extension hot
Temperature range extended to +55° C, adaptation of control cabinet, additional thermal insulation, replacement of filter fan, heat exchanger and/or active cooling units.
High temperature extension for product
Product temperature up to max. +120°C, with this option, the sensor has protection class IP54.
Fast Power Drive (FPD)
Significantly improves metal detection and reliability in industrial environments that do not meet electromagnetic compatibility standards, with different IP protection classes and ATEX Zone 22 possible.
Super Power Drive (SPD)
Improves metal detection by -0.5 to -1 mm in industrial environments that do not meet the standards for electromagnetic compatibility, with various IP protection classes and ATEX Zone 22 possible.
Signalling devices (optical/acoustic)
Stacking lights and signal horns/sirens available in different versions and IP protection classes.

Delivery Scope

  • Detection unit (sensor) COMBI TU with freely selectable number of detection units and widths from 2 to 7 m
  • Controller METAL SHARK®, PC with Windows Pro, 15" monitor and keyboard in control cabinet

Applications

  • Products that are conveyed in webs or plates
  • Quality assurance for incoming goods, outgoing goods or during running production
  • Machine and/or product protection in panel processing
  • Detection of broken needles and other metal parts in the textile and nonwoven industry

Further information for download:

Additional information can be found in the data sheet which is available here for download as PDF.