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CASSEL Metaldetektor METAL SHARK IN Meat

Metal detection for the sausage industry

METAL SHARK® IN Meat

  • Reliably detects metal contaminants in sausage meat and pâtés
  • Easy to integrate into all common piping systems
  • Stainless steel housing and frame are easy to clean, product pipe is CIP-compatible (Cleaning In Place)
  • Highest sensitivity through 4-quadrant technology
  • Intuitive operation, auto-calibration and TeachAssistant
  • FDA compliant
  • IN Meat is used with clippers, for twist off devices please use METAL SHARK® INA Meat

Features

  • Maximum detection performance with highest reliability in the entire detection area due to 4-quadrant technology
  • Simple setup with Teach Assistant
  • Memory spaces for up to 250 products
  • Easy to use with intuitive and multilingual menus
  • 4-level password system, automatic log out after time lapse
  • Easy to integrate into pipeline systems from Handtmann, Vemag, Rex, Risco, Velati, K&G, Frey, Karl Schnell​
  • Documentation of all events and metal messages
  • IFS and HACCP reports available on the display at the touch of a button
  • Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
  • Cyclical function monitoring with Performance Validation System (PVS)
  • CIP capable (Cleaning In Place)
Metalldetektor METAL SHARK IN Meat im Einsatz

Function

Compact metal detector for sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85-115 cm height.

The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without ejection unit.

The unit is easy to clean and complies with FDA standards.

Specifications

Model
IN Meat 0065
IN Meat 0065 / EX-PWC
Type
without reject unit
with automatic rejection (piston valve)
Overall length
490 mm
690 mm
Metal alarm
double sausage length
automatic rejection
Reject time
0.1 – 9.9 sec adjustable
Air pressure
min. 5 bar
Delivery pressure
max. 60 bar
max. 40 bar
Frame
mobile on 4 castors, height adjustable from 80-120 cm, stainless steel
Sensitivity
laboratory: FE 0,5 mm, VA 0,8 mm
with sausage meat: FE 1,0 – 1,5 mm, VA 2,0 – 2,5 mm
Electronics
Digital signal processor, noise filter, digital balance control, digital frequency control, PowerDrive circuit
Input Signals
8 freely configurable 24 V DC signals, e.g. for reject confirmation
Output Signals
2 potential-free: “Error” and “Metal”
8 freely configurable 24 V DC signals, e.g. for optic/acoustic alarm
Inspection Method
inductive, multi channel operation, balanced reciver colls
Metal Detection
Iron, non-ferrous (e.g. aluminium or copper) and stainless steel
Product Compensation
250 memory spaces, product compensation is automatic
Protection Type
IP 68 / NEMA 6P (for daily hose cleaning in wet environments)
Ambience
standard: -10° C bis +40° C, rel. humidity 30% up to 80% (non-condensing)
Product Temperature
standard: -30° C to +40° C
optional: -40° C to +60° C
Power Supply
One phase 85-264 VAC, 50/60 Hz, 100 W
Interface
RS232, provides documentation according to HACCP and IFS standard, USB- or ethernet option
Maintenance
maintenance-free, selfcalibrating sensors
Diagnosis
integrated diagnostic software, automatic self-test
CASSEL Metalldetektor IN Meat Testport

Accessories & Extras

The CASSEL In Meat is a critical control point in many cases. It is therefore important to check the functionality of the detector at regular intervals. We offer the appropriate test accessories or extended functions for this purpose.

Signalling devices are available as well as adapted frame constructions.

Air pressure monitoring
Reports an error if the pressure is too low for the functionality of the reject valve
Reject monitoring
End position sensing for the ejection cylinder, software module reports error if the ejection piston hangs, clip signal is suppressed
Testport
The inlet tube is equipped with a T-piece and a sealing cap for inserting the test ball. Tube is 230mm long instead of 160mm. The pipe pump must be stopped before the sealing cap is opened
Test balls
Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified Ball size, metal type and certificate number are embedded in the test ball
Test bars
made of white, flexible plastic, certified, with embedded metal ball made of iron, ball size / metal type engraved
SHARKNET®
The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity.
Frame
more stable frame construction possible
Signalling devices (optical/acoustic)
Stacking lights and signal horns/sirens available in different versions and IP protection types

Delivery Scope

  • Detection unit incl. mobile stand with spring for height adjustment
  • Control unit METAL SHARK® type IN Meat
  • Reject unit, piston valve (option)
  • Polyoxymethylene pipe section for detection zone
  • suitable connectors and plugs for direct integration into the existing production line (please provide wiring diagram and connection of the filler)

Applications

  • Monitoring of very heavy, pasty products especially in sausage production
  • For all products that are closed with clippers
  • The METAL SHARK® IN Meat is adapted to fillers from Handtmann, Vemag, Rex, Risco, Velati, K&G, Frey, Karl Schnell

Industries

Further information for download:

Find additional information in the data sheets which are available here for download as PDF.