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X-ray inspection system for packaged products

XRAY SHARK® XD38

  • X-ray inspection for packaged food or non-food products
  • Detects high density materials like metal, ceramic, stone or plastic
  • Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
  • XIA software for instant analysis and detection with high accuracy and reliability
  • Quick release conveyor belt for easy cleaning and maintenance

Features

  • Real time detection with coloured contamination analysis
  • Functions for masking of product parts for better detection of contamination
  • Autosaving of inspection data with time and date stamp
  • User-friendly operation in daily business with 255 pre-set products
  • USB and Ethernet for data transfer
  • Quick release conveyor belt
  • Easy maintenance and cleaning
  • Built-in remote control and maintenance
  • 24 hours non-stop operation
  • TÜV-approved: reliable safety standard, TÜV certficate possible
CASSEL-xray-XD38L1-LAN USB Port

Function

The XD38 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.

The hygienic design allows easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66).

Specifications

Model
XD38-L1
(former XBD20+)
XD38-H1
(former XBD40)
X-ray source
Single beam x-ray generator with max. 60kV (50W), variable in voltage + current
Single beam x-ray generator with max. 80kV (480W), variable in voltage + current
Radiation leakage
1 µSv/h or less, at 10 cm outside cabinet surfaces using all safety devices
3 µSv/h or less, at 10 cm outside cabinet surfaces using all safety devices
Safety
X-ray protective curtains (lead free) – quickly detachable, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch, PILZ safety circuit
X-ray detector
Low noise 408 mm line scan CCD, diode pitch 0.8 mm (0.4 mm optional)
X-ray view
top down
Cooling
Highly efficient, silent DC filter fans
Housing finish
Stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10)
Enclosure rating
IP54 (according to IEC 60529), including touch panel and fans, optional IP66
Conveyor belt type
Polyurethane belt light blue, food grade
Polyurethane belt white, food grade
Belt width
400 mm
Scanning width
380 mm
Conveyor speed
Conveyor speed by product, 0.05 to 0.98 m/sec (7 fixed speed steps)
Max. product dimensions
width x height:
340 x 60 mm / 300 x 100 mm / 250 x 160 mm / 200 x 200 mm
Max. product weight
7 kg
Available reject method
Additional conveyor with air jet or transversal pusher
Product memory
255 different product set-ups
Display
17“ color-TFT capacitive touchscreen
Inspection features
Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection
In-/Outputs
Programmable outputs (contamination, ready, Emergency OFF)
Programmable inputs (Emergency OFF, wake up, optional control signals)
Data Transfer
Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick
Max. weight
500 kg
Power supply
1ph, 230 VAC +/- 10%, 50/60 Hz, full operation
0.5 kW
1.0 kW
Compressed air supply
Without reject system 0 MPa (0 bar/ 0 psi)
With optional reject system minimum 0.4 MPa ( 4 bar / 58 psi)
Environmental conditions
0°C to +30°C / 32°F to 86°F, with relative humidity max 90%, non-condensing
Option: additional external cooling devices to extend the temperature range
Conformity
CE, compliant to german x-ray regulations, specific adaptation for other countries
CASSEL-xray-XD38L1-LAN USB Port

Description

XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass or plastic particles with high density can be detected in the product.

The large 17”color touch screen and intuitive software make it easy to use. No special training is needed to operate the x-ray device.

Easy cleaning and maintenance:

The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed by just pushing one button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.

Real time detection with colored contamination analysis:

CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the X-ray device contamination is highlighted in red.

Masking functions:

The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.

24 hour non-stop operation:

High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.

Reliable German safety standards – TÜV-approved:

The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.

Ethernet and USB:

Connect our x-ray inspection system to your network. CASSEL  provides all x-ray machines with USB and Ethernet interfaces as a standard.

Auto storing of inspection data, with time/date stamp:

All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.

Built-in remote maintenance:

If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located. That way, expensive travel costs can be saved and quick solutions can be found.

Delivery Scope

  • Xray Scanner with image processing software XIA
  • Complete protection against radiation and PILZ safety circuit
  • Certified test cards with soda lime glass, ceramics, steel spheres in various diameters

Application

Inspection of packaged food and non-food products in

  • cardboard or plastic boxes
  • plastic or metal foils
  • pouch bags
  • jars or cans...

Further information for download:

Additional information can be found in the data sheet which is available here for download as PDF.