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X-ray inspection system for packaged products

XRAY SHARK® XD47

  • X-ray inspection for packaged food or non-food products
  • Detects high density materials like metal, ceramic, stone or plastic
  • Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
  • XIA software for instant analysis and detection with high accuracy and reliability
  • Construction is optimized for easy cleaning and maintenance

Features

  • Real time detection with coloured contamination analysis
  • Functions for masking of product parts for better detection of contamination
  • Autosaving of inspection data with time and date stamp
  • User-friendly operation in daily business with 255 pre-set products
  • USB and Ethernet for data transfer
  • Hygienic and easy-to-open product tunnel for easy maintenance and cleaning
  • Built-in remote control and maintenance
  • 24 hours non-stop operation
  • TÜV-approved: reliable safety standard (TÜV certificate optional)
Remote control and maintenance of x-ray system XRAY SHARK

Function

The XRAY SHARK® XD47 is particularly suitable for packaged food or non-food products, for example in plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product are detected.

All devices are individually manufactured and can therefore be perfectly adapted to your existing production line and individual product requirements. XRAY SHARK® XD47-H2-E2-MEAT is already optimally adapted to the inspection of meat in standardised E2 crates as standard.

Specifications

Model
XD47-H1
(former XBD40+)
XD47-H2
(former XBD80)
XD47-H2-E2-MEAT
(former XBD80 E2)
X-ray source
Single beam x-ray generator with max. 80kV (480W), variable in voltage + current
Dual beam x-ray generator with max. 80kV (2x480W), variable in voltage + current
Dual beam x-ray generator with max. 80kV (2x480W), variable in voltage + current
Radiation leakage
3 µSv/h or less at 10 cm outside cabinet surfaces, using all safety devices
Safety
X-ray protective curtains (lead-free) – quickly detachable, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch, PILZ safety circuit
X-ray detector
Low noise 612 mm line scan CCD, diode pitch 0.8 mm or 0.4 mm (optional)
Low noise 510 mm line scan CCD, diode pitch 0.8 mm or 0.4 mm (optional)
Low noise 510 mm line scan CCD, diode pitch 0.8 mm or 0.4 mm (optional)
X-ray view
1x top down
2x top down
2x top down
Cooling
Highly efficient, silent DC filter fans
Housing finish
Stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10)
Enclosure rating
IP54 (according to IEC 60529), including touch panel and fans
Conveyor belt type
Polyurethane belt white, food grade
Belt width
470 mm
470 mm
470 mm
Scanning width
470 mm
470 mm
470 mm
Conveyor speed
Conveyor speed by product, 0.05 to 0.98 m/sec (7 fixed speed steps)
Max. product dimensions
width x height:
440×180 mm / 380×250 mm / 350×300 mm / 260×400 mm / 220×450 mm
width x height:
470 x 400 mm
width x height:
470 x 400 mm
Max. product weight
50 kg total weight
Available reject method
Additional conveyor with transversal pusher
Product memory
255 different product set-ups
Display
17“ color-TFT capacitive touchscreen
Inspection features
Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection
In-/Outputs
Programmable outputs (contamination, ready, Emergency OFF)
Programmable inputs (Emergency OFF, wake up, optional control signals)
Data Transfer
Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick
Max. weight
1.3 t
1.2 t
1.2 t
Power supply
1ph, 230 VAC +/- 10%, 50/60 Hz, 2.0 kW full operation
Compressed air supply
Without reject system 0 MPa (0 bar/ 0 psi)
With optional reject system minimum 0.4 MPa ( 4 bar / 58 psi)
Environmental conditions
0°C to +30°C / 32°F to 86°F, with relative humidity max 90%, non-condensing
Option: additional external cooling devices to extend the temperature range
Conformity
CE, compliant to German x-ray regulations, specific adaptation for other countries
CASSEL XRAY SHARK XD with closed product tunnel

Description

Unwanted foreign bodies in food, medicines or other non-food products are a major problem. Many foreign objects such as plastic, ceramics or glass cannot be detected with a metal detector. CASSEL x-ray inspection systems offer the ideal solution for the protection of your products.

The XRAY SHARK® XD47 is already one of our larger devices and is particularly suitable for packaged food or non-food products with larger dimensions or in containers.

The device detects foreign objects such as metal, stone, ceramics, glass or plastic with high density in products in plastic packaging, jars, cartons and even metal foil or metal cans.

User-friendly operation:

The XRAY SHARK® XD47 x-ray units have a large 17″ colour touch screen and intuitive software that is easy to use. No special training is required to operate the x-ray unit.

Hygienic design:

The hygienic design of the XRAY SHARK® XD47 makes cleaning and maintenance easy. All components are clearly arranged and can be disassembled and reassembled for cleaning. The large maintenance doors allow product jams to be removed quickly. This minimizes downtime for your production line.

Real-time detection with coloured contamination analysis:

CASSEL x-ray inspection systems enable maximum sensitivity in foreign object detection. Contaminated products are detected in real time and can be sorted out. The contamination is highlighted in colour on the touch screen of the x-ray unit.

Masking functions:

The sophisticated XIA 3 software allows to mask certain parts of the product. This is particularly useful for packaged products where the actual packaging should not be examined as a foreign object. The masking function prevents products from being ejected unnecessarily.

24 hours non-stop operation:

High-quality components and advanced technology enable non-stop operation, 24 hours a day, 7 days a week.

Reliable German safety standard – TÜV approved:

The immaculate design offers the quality-conscious manufacturer the highest level of safety and comfort for daily operation. The radiation leakage amounts to 3 µSv/h or less and can be TÜV -approved.

Ethernet and USB:

Connect our x-ray systems to your network. CASSEL x-ray systems are equipped with USB and Ethernet interfaces as standard.

Automatic storage of inspection data with time / date stamp:

All XRAY SHARK® units have an automatic storage function. Data can be stored for all inspected products or only for contaminated products. All data are provided with a time and date stamp. So you can easily check and evaluate these data.

Built-in remote control and maintenance:

All CASSEL x-ray systems can be controlled or maintained from a PC. This allows you to monitor the inspection performance from the office. If it is necessary for an expert to check and adjust the unit settings, this can also be easily done online. Call us and our qualified technicians will help you with any questions you may have, no matter where your x-ray unit is located. This will save you expensive travel expenses and help you find quick solutions.

Delivery Scope

  • Xray Scanner with image processing software XIA
  • Complete protection against radiation and PILZ safety circuit
  • Certified test cards with soda lime glass, ceramics, steel spheres in various diameters

Application

Inspection of packaged food and non-food products in

  • cardboard or plastic boxes
  • plastic or metal foils
  • pouch bags
  • jars or cans...

Further information for download:

Additional information can be found in the data sheet which is available here for download as PDF.