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X-ray inspection system for bottles and jars

XRAY SHARK® XS25 GIG

  • XRAY SHARK® XS25 GIG provides x-ray inspection for food or non-food products and liquids in bottles or jars
  • Detects high density materials like metal, ceramic, stone, plastic and even glass particles in glass containers
  • Scanning height up to 250 mm, with bent product tunnel
  • Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
  • XIA software for instant analysis and detection with high accuracy and reliability
  • High speed transversal pusher for glass jars

Features

  • Real time detection with coloured contamination analysis
  • Functions for masking of product parts for better detection of contamination
  • Autosaving of inspection data with time and date stamp
  • User-friendly operation in daily business with 255 pre-set products
  • USB and Ethernet for data transfer
  • Easy maintenance and cleaning
  • Built-in remote control and maintenance
  • 24 hours non-stop operation
  • TÜV-approved: reliable safety standard (TÜV-certificate optional)
CASSEL-xray-XS25-H1-GIG-11

Function

The XS GIG x-ray system is specially designed for the complicated detection of glass particles in glass or plastic containers. It also detects unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product. XRAY SHARK® XS25 GIG devices use a scanning hight up to 250 mm.

The hygienic design with protection type IP66 for the product tunnel makes the XS GIG products particularly suitable for all companies and industries that have to ensure high hygiene standards.

Specifications

Model
XS25-L1-GIG
(former XBD20 side)
XD25-H1-GIG
(former XBD40 side)
X-ray source
Single beam x-ray generator with max. 60kV (50W), variable in voltage + current
Single beam x-ray generator with max. 80kV (480W), variable in voltage + current
Radiation leakage
1 µSv/h or less, at 10 cm ouside cabinet surfaces using all safety devices
3 µSv/h or less, at 10 cm ouside cabinet surfaces using all safety devices
Safety
Special product tunnel, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch, PILZ safety circuit
X-ray detector
Low noise 510 mm line scan CCD, diode pitch 0.8 mm or 0.4 mm (optional)
X-ray view
1x sideways (sideup)
Cooling
Highly efficient, silent DC filter fans
Housing finish
stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10)
Enclosure rating
IP54 (according to IEC 60529), including touch panel and fans; product tunnel itself IP66
Conveyor belt type
metal chain or plastic chain
Belt width
114 mm
114 mm
Scanning height
250 mm
250 mm
Conveyor speed
Conveyor speed by product up to 0,5 m/s
Max. product dimensions
width x height:
150 x 250 mm
width x height:
150 x 250 mm
Max. product weight
25 kg total weight
Available reject method
high speed pusher for glass
Product memory
255 different product set-ups
Display
17“ color-TFT capacitive touchscreen
Inspection features
Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection
In-/Outputs
Programmable outputs (contamination, ready, Emergency OFF) Programmable inputs (Emergency OFF, wake up, optional control signals)
Data Transfer
Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick
Weight
0.85 t
0.9 t
Power supply
1ph, 230 VAC +/- 10%, 50/60 Hz
max. 1.5 kW
max. 2.5 kW
Compressed air supply
without reject system 0 MPa (0 bar/ 0 psi)
with optional reject system minimum 0.4 MPa ( 4 bar / 58 psi)
Environmental conditions
0°C to +30°C / 32°F to 86°F, with relative humidity max 90%, non-condensing
optional external cooling device
external cooling device recommended/needed
Conformity
CE, compliant to german x-ray regulations, specific adaptation for other countries
Remote control and maintenance of x-ray system XRAY SHARK

Description

Most standard x-ray systems cannot detect glass in food, pharmaceuticals or other non-food products. The XRAY SHARK® XS25 GIG is specially designed for this application and detects glass particles even in hard-to-reach areas of  glass or plastic containers like jars or bottles. Undesirable contaminants such as metal, stone, ceramic, glass or plastic with high density can be detected in the product.

User-friendly operation:

CASSEL x-ray inspection systems have a large 17” color touch screen and intuitive software. Operations are simple and user-friendly. The production staff will not need any special training to work with the XRAY SHARK® XS25 GIG.

Easy cleaning and maintenance:

The hygienic design of the XS GIG makes cleaning and maintenance very easy. All components are clearly structured and can be easily disassembled for cleaning and reassembled just as easily. This leads to minimum downtime for your production line.

Real time detection with colored contamination analysis:

The x-ray inspection systems detect foreign bodies with maximum sensitivity. In real time, contaminated products are detected and can be sorted out quickly and safely. On the large screen of the x-ray inspection device, contaminations are highlighted with colored icons.

Masking functions:

With the innovative XIA3 software system, parts of the product may be hidden. This proves effective for packaged products, where the actual packaging should not be examined for foreign bodies. Unnecessary false rejection of products can be prevented with the masking function.

24 hour non-stop operation:

Thanks to the unique design and high quality components, the non-stop operation, 24 hours a day, 7 days a week is no problem for the XRAY SHARK® XS25 GIG models.

Reliable German safety standards – TÜV-cetificate on demand:

With their ingenious designs, CASSEL x-ray inspection systems offer maximum safety and comfort for daily operations. In compliance with all security devices the radiation leakage level is 3 µSv/h or less. Every unit is extensively tested before delivery.

Ethernet and USB:

Standard CASSEL x-ray devices are delivered with USB and Ethernet interfaces. You can connect our x-ray systems to your network.

Auto storing of inspection data, with time/date stamp:

The XRAY SHARK® XS25 GIG is equipped with an automatic memory function. This allows you to save all quality control data quickly and easily. The data of all tested products can be stored, or you can opt to only store data for contaminated products. All images are saved with a time and date stamp in order to simplify the analysis and verification of data.

Built-in remote maintenance:

Thanks to built-in remote maintenance functions, CASSEL x-ray inspection systems can be set and maintained optimally without the presence of on-site technicians, no matter where your x-ray machine is located. Avoid expensive travel costs and get quick solutions.

Delivery Scope

  • XRAY SHARK® XS25 GIG Scanner with image processing software XIA
  • Complete protection against radiation and PILZ safety circuit
  • Certified test cards with soda lime glass, ceramics, steel spheres in various diameters

Application

Inspection of packaged food and non-food products in

  • bottles
  • jars

Further information for download:

Additional information can be found in the data sheet which is available here for download as PDF.