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X-ray inspection system for bottles and jars

XRAY SHARK® XS26 GIG

  • X-ray inspection for food or non-food products and liquids in bottles or jars
  • Detects high density materials like metal, ceramic, stone, plastic and even glass particles in glass containers
  • Scanning height up to 265 mm, straight product tunnel
  • Easy operation with autocalibration and clearly arranged functions on 17“ touchscreen
  • XIA software for instant analysis and detection with high accuracy and reliability
  • High speed transversal pusher for glass jars as an option

Features

X-ray system XRAY SHARK-XS GIG, easy handling

Function

The XS GIG x-ray system is specially designed for the complicated detection of glass particles in glass or plastic containers. It also detects unwanted foreign objects such as metal, stones, ceramics or plastic with high density in the product. The XS26 devices use a scanning hight up to 265 mm with a straight product tunnel for conveyor speed up to 1 m/s.

The hygienic design with protection type IP66 for the product tunnel makes the XS GIG products particularly suitable for all companies and industries that have to ensure high hygiene standards.

Specifications

Model
XS26-H1-GIG
(former XBD51 side)
XS26-H2-GIG
(former XBD50 side)
XSD26-H3-GIG
(former XBD60 side)
XS26-H4-GIG
(former XBD70 side)
X-ray source
Single beam,
max. 80kV (480W)
Dual beam,
max. 80kV (2x480W)
Triple beam,
max. 80kV (3x480W)
4-beam,
max. 80kV (4x480W)
variable in voltage + current
Radiation leakage
3 µSv/h or less, at using all safety devices
Safety
Special product tunnel, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch, PILZ safety circuit
X-ray detector
Low noise 510 mm line scan CCD, diode pitch 0.8 mm or 0.4 mm (optional)
X-ray view
sideways (sideup)
sideways (sideup)
2x sideup
1x vertical beam
2x side up,
2x side down
Cooling
Highly efficient, silent DC filter fans
Housing finish
Stainless steel grade AISI 304 / ISO stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10)
Enclosure rating
IP54 (according to IEC 60529), including touch panel and fans; product tunnel itself IP66
Conveyor belt type
metal chain or plastic chain
Belt width
152 mm
152 mm
152 mm
152 mm
Scanning height
265 mm
265 mm
265 mm
265 mm
Conveyor speed
Conveyor speed by product up to 1.0 m/s
Max. product dimensions
width x height:
150 x 265 mm
width x height:
150 x 265 mm
width x height:
155 x 265 mm
or 190 x 235 mm
width x height:
155 x 265 mm
or 190 x 235 mm
Max. product weight
50 kg
50 kg
25 kg
25 kg
Available reject method
high speed pusher for glass
Product memory
255 different product set-ups
Display
17“ color-TFT capacitive touchscreen
Inspection features
Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection
In-/Outputs
Programmable outputs (contamination, ready, Emergency OFF)
Programmable inputs (Emergency OFF, wake up, optional control signals)
Data Transfer
Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick
Max. weight
1.5 t
1.5 t
2.0 t
2.2 t
Power supply
3ph, 400 VAC +/- 10%, 50/60 Hz
max. 3.0 kW
max. 3.0 kW
max. 4.0 kW
max. 6.0 kW
Compressed air supply
without reject system 0 MPa (0 bar/ 0 psi)
with optional reject system minimum 0.4 MPa ( 4 bar / 58 psi)
Environmental conditions
0°C to +30°C / 32°F to 86°F, with relative humidity max 90%, non-condensing, external cooling device recommended/needed
Conformity
CE, compliant to german x-ray regulations, specific adaptation for other countries
Separating screws for metal detector XS-GIG for glass-in-glass-inspection

Accessories & Extras

The XRAY SHARK® XS26 GIG is available with separating screws in different sizes. These screws guarantee optimal inspection without product jams. They are easy to install and adjust for a fast change of products.

Radiation counters are as well  available as certfied test cards , a 21 CFR Part 11 compliance or a BRC compliance kit.

Description

CASSEL x-ray inspection systems provide maximum sensitivity for detection of foreign bodies and other quality features such as detection of missing or defective products. XRAY SHARK® XS26 GIG is particularly suitable for food or non-food products in glass or plastic containers like jars or bottles.

User-friendly operation:

The XRAY SHARK® XS26 GIG x-ray system has a large 17”color touch screen and intuitive software that is easy to use. No special training is needed to operate the x-ray device.

Easy cleaning and maintenance:

The hygienic design allows easy cleaning and maintenance of the XRAY SHARK®  XS GIG. All components can be disconnected and cleaned. After cleaning, everything can be easily reassembled. The device is thus quickly ready for operation again.

Real time detection with colored contamination analysis:

CASSEL x–ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected live and can be separated. On the touch screen of the x-ray device contamination is highlighted in color.

Masking functions:

The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.

24 hour non-stop operation:

CASSEL has high standards for all inspection systems for quality control. High-quality components and the most advanced technology allow non-stop operation, 24 hours a day, 7 days a week.

Reliable German safety standards – TÜV-certificate on demand:

The flawless design offers quality-conscious producers maximum safety and comfort for daily operations. The extremely low radiation leakage rate is max. 3 µSv/h or less.

Ethernet and USB:

Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.

Auto storing of inspection data, with time/date stamp:

All data can be stored for quality control. The XRAY SHARK® XS26 GIG has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily check this data and analyze it.

Built-in remote maintenance:

If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray device is located. That way, expensive travel costs can be saved and quick solutions can be found.

Delivery Scope

Application

Inspection of packaged food and non-food products in

Further information for download:

Additional information can be found in the data sheet which is available here for download as PDF.